ELECON
Helical/Bevel Helical Gear Boxes
Extremely high output torques, silent operation and a long service life: These are the defining features of helical and bevel helical gearboxes from Elecon.
Elecon’s helical and bevel helical gearboxes are ideal for a wide variety of applications and functionally scalable. Thanks to Elecon’s modular design and high power density, space saving compact construction makes it possible for it to function in tight industrial spaces.
Our range of helical, helical bevel, spiral bevel gearboxes can be easily configured to industrial process parameters thanks to a high range of gear transmission ratios. The high level of efficiency of our gearboxes ensure an ideal drive package that meets demanding requirements of the industry. In connection with three-phase AC and servo motors, Elecon helical gearboxes form an extremely compact unit. They are available in a 3 and 4 stage design with high torque and wide range of gear ratios.
Helical-bevel gearboxes have the major benefit of enabling extremely precise and reproducible positioning movements owing to their high torsional stiffness and low backlash.
- 3-stage and 4-stage gearboxes
- Hollow shaft with keyway or shrink disc
- Solid shaft with keyway
- Foot or flange mounting
Helical Gear Units:
- Ratio: 1.25 to 560
- Power: 1.7 to 4,825 kW
- Torque: 132 to 400 KNm
Bevel Helical Gear Units:
- Ratio: 1.25 to 560
- Power: 0.8 to 1,850 kW
- Torque: 132 to 140 KNm
EON Series – Eternal Excellence
Technical Specifications:
- Options: Helical (parallel shaft), Bevel Helical (right angle shaft)
- Mounting: Options Horizontal, Torque Arm
- Input Power: Upto 4,825 KW
- Output Torque: Upto 132,000 Nm
- Gear Ratios: 1.25/1 to 560/1
- Output Shaft: Upto 190 mm diameter (Solid Shaft), Upto 220 mm diameter (Hollow Shaft)
- Optional Features: Motor Adaptor, Integral Backstop, Shrink Disc, Torque Arm, Forced Lubrication System, Cooling Coil, Integral Fan, Integral Output Flange, Double Extended Shafts
EON Heavy Duty Drive
EOS Series – The Aura of Excellence
Technical Specifications:
- Options: Helical (parallel shaft), Bevel Helical (right angle shaft), Compact – Bevel Helical (right angle)
- Mounting: Horizontal, Vertical, Over-driven, Under-driven, Torque Arm
- Input Power: Upto 4,825 KW
- Output Torque: Upto 132,000 Nm
- Gear Ratios: 1.25/1 to 560/1
- Output Shaft: Upto 190 mm diameter (Solid Shaft), Upto 220 mm diameter (Hollow Shaft)
- Optional Features: Motor Adaptor, Integral Backstop, Shrink Disc, Torque Arm, Forced Lubrication System, Cooling Coil, Integral Fan, Integral Output Flange, Double Extended Shafts
EOS Series
Worm Gear Boxes
Technical Specifications:
- Mounting: universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm
- Size: 1 5/8” to 17”
- Ratio: 5 to 4,900
- Power: 0.10 to 350 kW
- Output Shaft: Available in Solid shafts (single or double), with torque arm or torque limiter
Snu Worm Gear Box
Under Driven (SFU) Overdrive (SFO)
Couplings
Elecon is a leading manufacturer and exporter of various types of fixed and variable speed industrial couplings. Elecon’s range of Couplings includes Elign Geared coupling, Elflex Flexible couplings, Fluid couplings, Scoop controlled variable speed controlled fluid coupling, and torsion shaft couplings. Elecon couplings are well known for their energy efficiency with low maintenance thereby increasing the life of gearboxes and motors that drive them.
Elecon couplings are preferred by the engineering industry due to their rugged construction, simple design, and operational reliably in extended duty cycles and are widely used in multiple industries including steel, rolling mills, heavy engineering, sugar, material handling, mining, coal, power, and more.
Specification Range:
- Size: 130 to 6,27,000
- Power: 0.136 to 2,320 kW
- Torque: 0.70 to 6,2070 KNm
Couplings
Eflex Couplings
Flexible couplings transmit torque from one shaft to another and are particularly useful in cases where limited misalignment of shaft unavoidable.
Elecon Eflex flexible couplings are cushioned drive type , transmitting the torque through rubber bushes which have excellent capacity of absorb socks.
- Permits drive in either direction
- Lubrication not required
- No adjustment after fitting
- Barrel shaped bushes ensure effective shocks & vibration absorption
- Low maintenance
- Facility to dismantle machines simply by removing bolts & rubber bushes
| Type | Size | Torque Rating | Kw/rpm |
|---|---|---|---|
| EFC – Flexible Coupling | EFC 01 to EFC 17 | 70 to 27060 Nm | 0.007 to 2.835 kW per RPM |
| FC – Flexible Coupling | FC 630 to FC 1600 | 32000 to 430000 N.m | 3.35 to 44.77 kW as per RPM |
| FBC – Flexible Brake Drum Coupling | FBC 100 to FBC 500 | 120 to 9830 N.m. | 0.016 to 1.38 kW per RPM |
Eflex Couplings
Fluid Couping
Fluid Coupling Ideally suitable for smooth and jerk less start and also act as energy saver.
Elecon fluid coupling are very rugged in construction, simple in design & reliable in operation some of benefits are as below.
- Reduced staring current
- Soft Start
- Low maintenance cost
- Protection to motor & machine in case of over load
Fluid Coupling
Elign Coupling (Gear Couplings)
A Gear Coupling is used to join two rotating shafts for efficient transmission of mechanical power. Although the shafts are accurately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to setting of foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance and many more reasons. Due to this unavoidable misalignment occurring during the operation a gear coupling provides a better solution to compensate or minimise the effect of misalignment. The gear Couplings are therefore ideally suited for wide range of application in the entire field of drive technology.
The main function of any Gear coupling is not only to connect two rotating shafts but also to accommodate misalignments of the connecting shafts ELIGN Gear coupling accommodates the following three types of misalignment.
- Radial
- Angular
- Combined Radial & Angular
