SERVICES
VIBRATION ANALYSIS SERVICE
Each rotating machine has a tendency to vibrate. But when it crosses the level, problem starts. Hence it is very essential to do VIBRATION ANALYSIS on a regular periodic bases. This helps in identifying machine behaviour and thus an expected problem could be eliminated. We offer Vibration Analysis Service and support customer in stopping unplanned / catastrophic failures.
IN-SITU DYNAMIC BALANCING
Imbalance is the most common problem of increased vibration in rotating machines. This leads to machine problem through machine stress, Increased Energy consumption and reduce production time. In-Situ Dynamic Balancing can reduce need for machinery removal. The typical applications that can be benefitted with this service are……
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Fans & Blowers
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Centrifuge Rotor
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Electric motor Rotors / Armatures
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Compressor Rotor
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Impellers
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High speed machine tools components
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Turbine Rotors
SHAFT ALIGNMENT SERVICE WITH LASER BASED TECHNOLOGY
Mis-alignment of shaft leads to number of problem such as Increased friction and Energy consumption, Premature failure of Bearings / Shaft/ Coupling / Seals, and most importantly unplanned downtime. To align shaft in Horizontal, Vertical and Angular position Laser based technology is the only solution. We have a dedicated ream and latest tools to execute the job.
BELT ALIGNMENT SERVICE WITH LASER BASED TECHNOLOGY
V-belts are considered as a component and hence mostly nobody bothers about their early failure. But it leads to high energy consumption due higher friction when not aligned properly. Pulleys must be aligned in all three dimensions whether Horizontal, vertical, parallel OR in combination. Our Laser based Tool kits are best solution for the same. They align pulley grooves (in some model) rather than pulley face. This leads to reduction in friction, sacings in energy and increased life of components.
THERMOGRAPHY
Temperature deviations can occurred by heat originating from problems in rotating equipment. These problems can be related to bearings, seals, and alignment faults. Other reasons can be variations in process flows, valve faults, electrical contact, or flashover problems. These defects can be effectively located with a thermal camera, allowing customer to take corrective actions before costly failures occur. The results from thermography are documented in colour images with temperature scales, so called thermal images. The thermal images are presented in a written report along with appropriated corrective actions. However, an expert engineer with good skill and experience is required apart from Thermal Imaging Camera. We can provide this support to customers . Due to such support, customer is neither require to invest in Thermal Imaging Camera , nor in Expert engineer.
Activities carried out during a Thermography service include:
- Inspection with a thermal camera
- Analysis of thermal and visual inspection data
- Presentation of findings and repair recommendations
HYDRAULIC CYLINDER REPAIR AS A CUSTOMIZED REQUIREMENT
HYDRAULIC CYLINDERS are one of the most important products wherever used in the system. Sudden failure of the same invites many problem for Maintenance team.
We provide complete solutions to below stated issues faced in Cylinders:
- Bent Rod
- Ballooned Tube
- Insufficient Bearing area
- Poor Rod finish
- Poor Seal Quality
IDLER ROLLER REPAIRS / NEW IDLER ROLLER
Poor seals and poor bearing quality always leads to early failure of Idler Roller. At the same time, it also leads to damage Conveyor belts. A study has revealed that almost 34% Conveyor belt face problem due to jamming of Idler Rollers. We not only provide better designed Rollers but also provide properly designed Seals and quality bearings. We undertake repairs of existing rollers and also provide brand new rollers as per customer’s need.
OIL ANALYSIS
Our Oil analyses procedure follows the ASTM International standards, helping to improve plant reliability to global benchmarks. The operating life of the most industrial machinery is directly related to the contamination and chemistry of the lubricants. Degraded oil, wrong oil, and inadequate lubrication are significant contributors to early failures. Oil analysis can effectively forecast the impending catastrophic failure of mechanical and electrical systems through which the oil flows. The Scope for lube oil analysis includes the detection of abnormal wear of equipment parts as when required to ensure reduction in unscheduled downtime & determination of optimum oil service intervals.
BEARING MOUNTING
Our team of highly skilled engineers can provide supervision for mounting & dismounting techniques of Bearings, which is now extended to end users.
SPINDLE REFURBISHMENT
Refurbishment prolongs service life. However to help ensure reliable future spindle performance, Reconditioning must be comprehensive. Our spindle Refurbishing process includes 24 important steps.
BEARING REFURBISHMENT
With support of SKF expertize we can provide Bearing refurbishment facility of Large size bearings. SKF has complete set-up in India to carry this activities. It helps in...
Revitalizing Your Inventory
Unnecessary Scrapping
Reduces Life Cycle Cost
Extending Operating Life Cycle
More Than 56 Years of Experience
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